Thinner, hybrid OLED iPad Pro models on track for 2024

iPad Pro

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Where OLED panels typically use two glass substrates, hybrid OLED replaces the top one with a Thin-Film Encapsulation (TFE) layer. At the same time, the glass layer is etched to be even thinner than before; typically 0.2mm instead of the 0.5mm of a regular layer.

This also means that overall, since the panel is significantly thinner, it also doesn’t need a backlighting layer. That reduces the cost of the panel, which is a particular issue with OLED manufacturing costs recently expected to greatly increase the retail price of future iPad Pro models.

According to The Elec, LG Display has begun work on a new etching technology to produce the screens. Etching is the process of removing unneeded areas of the panel, so reducing its weight, but in a thin, single-layer, glass can be broken just in transporting it to the etching production line.

So LG Display is reportedly working on a system where a panel can be cut and etched in one process, without moving it.

LG is reportedly intending to apply the new process to its Gen 8 OLED production line. The company is already producing Gen 6 OLED panels for Apple, which will reportedly continue to be used in the iPad Pro range until the launch of the Gen 8 system.

The Elec has a mixed track record on Apple-related stories. While it has a decent one on supply chain matters, like this one, it has a notably poorer one on Apple’s specific plans or making inferences from the data it gleans from within the supply chain.

Apple’s potential use of a hybrid OLED system was first reported in October 2022.